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J Pharmacopuncture 2021; 24(2): 59-67

Published online June 30, 2021 https://doi.org/10.3831/KPI.2021.24.2.59

Copyright © The Korean Pharmacopuncture Institute.

Quality Control of Pharmacopuncture: A Comparative Study of Good Manufacturing Practice and External Herbal Dispensary Standards

Ji-Eun Han1 , Minjung Park2 , Tteul-E-Bom An3 , Jong-Hyun Park4 , Danny Oh5 , Kyeong Han Kim6* , Soo-Hyun Sung1*

1Department of Policy Development, National Development Institute of Korean Medicine, Seoul, Republic of Korea
2National Agency for Development of Innovative Technologies in Korean Medicine, Seoul, Republic of Korea
3Kind Cloud Korean Medicine Clinic, Jinju, Republic of Korea
4Department of Pathology, College of Korean Medicine, Dae-Gu Haany University, Gyeongsan, Republic of Korea
5Grauate School of Social Welfare, Soongsil University, Seoul, Republic of Korea
6Department of Preventive Medicine, College of Korean Medicine, Woosuk University, Wanju, Republic of Korea

Correspondence to:Kyeong Han Kim
Department of Preventive Medicine, College of Korean Medicine, Woosuk University, 443, Samnye-ro, Samnye-eup, Wanju 55338, Republic of Korea
Tel: +82-63-290-9031
E-mail: solip922@hanmail.net

Soo-Hyun Sung
Department of Policy Development, National Development Institute of Korean Medicine, 173, Toegye-ro, Jung-gu, Seoul 04554, Republic of Korea Tel: +82-2-3393-4531
E-mail: koyote10010@nikom.or.kr

Received: March 31, 2021; Revised: April 2, 2021; Accepted: April 14, 2021

Abstract

Objectives: We aimed to compare the external herbal dispensary (EHD) evaluation criteria for pharmacopuncture and the Korea Good Manufacturing Practice (KGMP) sterile medicine standards to contribute to the establishment of quality control criteria for pharmacopuncture.
Methods: We obtained the KGMP standards from the Ministry of Food and Drug Safety and the pharmacopuncture certification criteria from the Ministry of Health and Welfare of South Korea. The EHD evaluation items were classified into three categories: facilities, quality control, and validation. The evaluation items were compared with the KGMP sterile medicine criteria to determine their conformance with each other, followed by a discussion among the committee of six experts and their consensus to suggest the items to complement the EHD evaluation criteria.
Results: Among the KGMP sterile medicine criteria, 44 were related to the management of the facilities, and 32 pharmacopuncture evaluation items corresponded to these KGMP items (66.7%). Fifty-eight KGMP criteria were related to quality management, and 42 pharmacopuncture evaluation items corresponded to these KGMP items (72.4%). Twenty-five KGMP sterile medicine criteria were related to validation, and 11 pharmacopuncture evaluation items corresponded to these KGMP items (44.0%). Sixteen items under the pharmacopuncture EHD criteria corresponded to the KGMP sterile medicine criteria based on the consent of the experts. Among these, 4 were related to facility management, 6 were related to quality control, and 6 were related to validation.
Conclusion: For the safety and quality control of pharmacopuncture, there is a need to select the criteria for the mandatory items among the proposed pharmacopuncture-EHD criteria laws and systems to ensure that the pharmacopuncture materials are produced under the pharmacopuncture-EHD in compliance with the relevant requirements. More studies are needed to secure the safety level of pharmacopuncture materials corresponding to that of conventional medicine.

Keywords: quality control, pharmacopuncture, good manufacturing practice (GMP), external herbal dispensary

ABBREVIATIONS

EHD, external herbal dispensary; GMP, good manufacturing practice; MFDS, ministry of food and drug safety; KGMP, Korea good manufacturing practice; P-EHD, pharmacopuncture-EHD; TKM, traditional Korean medicine.

INTRODUCTION

Pharmacopuncture is a new form of acupuncture in which herbal medicine is injected into acupuncture points. Based on the theories of traditional Korean medicine (TKM), TKM doctors can use this treatment method to treat various diseases [1, 2]. In Korea, pharmacopuncture has been covered under automobile insurance, which is the official insurance of the country since 2009 [3]. It is also a frequently used treatment, and approximately 37.4% of the patients treated in TKM clinics have experienced pharmacopuncture treatment [4, 5]. Pharmacopuncture is currently being used to treat skin diseases [6, 7], mental illness [8], arthritis [9], musculoskeletal diseases [2, 10], circulatory diseases [11], and gastric disease [12]. It is also being used as a part of cancer care to address chemotherapy-induced nausea and vomiting [13].

Currently, pharmacopuncture fluids are being prepared at external herbal dispensaries (EHDs) or TKM clinics, rather than by pharmaceutical companies [14]. There were no quality control standards for the preparation of pharmacopuncture fluids in South Korea until 2018 when the Ministry of Health and Welfare introduced the EHD evaluation and certification program, providing a set of criteria for the pharmacopuncture fluids for the first time [15]. Currently, the pharmacopuncture accreditation program is in effect in the form of issuing government certificates after evaluating the conformance of the EHDs with the Korea Good Manufacturing Practice (KGMP), which is valid for three years [15].

Pharmacopuncture is similar in nature to injections in conventional medicine. Injection products (sterile medicines) are subject to quality control in accordance with the Good Manufacturing Practice (GMP) standards approved by the Ministry of Food and Drug Safety (MFDS) [15, 16]. GMP refers to a set of quality control criteria for the entire process of medicine production ranging from the purchase of production equipment and raw materials to production and packaging. The set of criteria in effect in South Korea is referred to as the KGMP. The corresponding criteria in Europe and in the United States are the euGMP and cGMP (or current GMP), respectively [17-19].

In a previous study, we examined how the quality of pharmacopuncture was controlled by the government through the EHD accreditation system [15]. In addition, a study was conducted to examine the status of the facilities and the quality control of herbal medicines prepared in EHDs and to compare them with the KGMP [20]. However, no study has compared the management standards for pharmacopuncture and the KGMP sterile medicine criteria.

The present study aimed to investigate the EHD evaluation criteria for pharmacopuncture and the KGMP sterile medicine standards and to provide additional accreditation criteria (proposed) for the safe use and quality control of pharmacopuncture. Moreover, this study aimed to contribute to the integration of pharmacopuncture, a treatment based on TKM, into the healthcare system.

MATERIALS AND METHODS

1. Overview of the study

In this study, the researchers initially compared the regulations for the production of sterile medicines under the KGMP with each of the corresponding items under the evaluation criteria for pharmacopuncture EHDs (P-EHD) to identify the similarities and differences between them. This was followed by the formation of an expert group that made suggestions for the proposed additional EHD evaluation criteria for pharmacopuncture based on their consensus.

2. Literature review

To review the KGMP criteria for sterile medicines used by South Korean pharmaceutical companies, we searched the official documents on the website of South Korea’s MFDS and secured the production standards for sterile medicinal products [21]. Three documents were selected according to the search [22-24]. To review the criteria for the production of pharmacopuncture fluids prepared in EHDs, we searched the official documents on the website of South Korea’s Ministry of Health and Welfare [25] and certification standards of external herbal dispensary was selected [26].

The evaluation items for pharmacopuncture were classified into three parts: facility, quality control, and validation. These items were compared with the KGMP evaluation items for sterile medicines to study the similarity between these two sets of criteria. For each of these three categories, the evaluation items under the KGMP that did not have corresponding items in the EHD evaluation were separately identified.

3. Expert consensus

To suggest additional EHD evaluation criteria for pharmacopuncture, an advisory committee of experts was formed. The expert group consisted of six members: three internal researchers (including a TKM specialist with more than 10 years of experience in the field, a professor from a TKM university with more than 20 years of experience in the field, and one TKM policy researcher who was a project investigator for accreditation of EHDs of TKM institutions) and three external experts. The external experts included a GMP consultant for quality control and validation, a general manager of an EHD with more than 9 years of experience in preparing pharmacopuncture fluids, and a quality control team leader from a pharmaceutical company that manufactured herbal drugs.

The experts discussed development strategies for quality management of pharmacopuncture, focusing on the comparison table between the KGMP and the EHD evaluation items. After two sessions, the committee identified a list of items to be included in the EHD evaluation criteria. After sufficient discussions, considering a direct impact on the safety of the preparation of pharmacopuncture fluids as the key principle, each additional item was included in the criteria when at least five out of six members of the committee approved.

RESULTS

1. Comparison between the KGMP criteria and the EHD evaluation items

The EHD evaluation items for pharmacopuncture were classified into three categories: facilities, quality control, and validation. They were compared with the items from the KGMP sterile medicine production criteria to study the level of similarity between these two sets of criteria. This comparison revealed the proportion of correspondence between the EHD criteria and the KGMP criteria (Table 1). Among the KGMP sterile medicine criteria, 44 were related to the management of the facilities, and 32 pharmacopuncture evaluation items corresponded to these KGMP items (72.7%). Fifty-eight KGMP criteria were related to quality management, and 42 pharmacopuncture evaluation items corresponded to these KGMP items (72.4%). Twenty-five KGMP sterile medicine criteria were related to validation, and 11 pharmacopuncture evaluation items corresponded to these KGMP items (44.0%).

EHD, External Herbal Dispensary; KGMP, Korea Good Manufacturing Practice..

&md=tbl&idx=1' data-target="#file-modal"">Table 1

Comparison between the standard for sterile medicine under the KGMP and the evaluation criteria for pharmacopuncture.

KGMP standard for sterile medicines
(n, %)
EHD standard for pharmacopuncture
(n, %)
Facility management44 (100%)32 (72.7%)
Quality control58 (100%)42 (72.4%)
Validation25 (100%)11 (44.0%)
Total127 (100%)85 (66.9%)

EHD, External Herbal Dispensary; KGMP, Korea Good Manufacturing Practice..



2. A review of the KGMP items that were not included in the pharmacopuncture evaluation criteria

Among the facility management standards for sterile medicines under the KGMP, 12 items were not included in the EHD standards. These items were related to the use of isolator technology, controlling the temperature and humidity based on the job characteristics, and blowing/charging/sealing management. Among the quality control standards for sterile medicines under the KGMP, 16 items were not included in the EHD standards. These were related to the control of contamination by microorganisms, minimizing the gaps between production phases, and filtering conditions. Fourteen items from the validation standards for sterile medicines under the KGMP were not included in the EHD standards.

3. The updated EHD evaluation criteria for pharmacopuncture (draft)

Based on the consensus of the experts, we identified 16 items from the KGMP standards for sterile medicines that could be included in the criteria for pharmacopuncture medicines prepared in EHDs (Table 2). Among these, 4 items belonged to facility management, 6 were related to quality control, and 6 were related to validation.

Table 2

A proposed application of the criteria for pharmacopuncture in EHDs based on the standard for sterile medicine.

ItemsApplication to the EHD pharmacopuncture criteria (draft)EHD
Accreditation criteria-related parts
Facility
management
1Temperature, relative humidity, and other characteristics are different depending on the nature of the job to be done and the product in question. Such parameters shall not adversely affect the cleanliness levels required.1.1 Facility Management
8.3 Filtration Work Management of Pharmacopuncture Preparation
2Due to the special technical needs, special care is needed for the following items as the minimum. 1) Equipment design and qualification, 2) reproductivity and validation of cleaning-in-place and sterilization-in-place, 3) the surrounding environment of the cleanliness workroom where the equipment is located, 4) training of staff and their work uniform, 5) the intervention of equipment in all significant points including aseptic assembly of all equipment before filling.8.3 Filtration Work Management of Pharmacopuncture Preparation
3If the maintenance of equipment is done in a cleanliness area and the cleanliness levels and/or aseptic conditions are not maintained, cleaning, disinfecting, and/or sterilization of the relevant area is required before restarting the process.1.2 Preparation Supporting Facilities
4Handle the material, containers, equipment in a way to prevent contamination after final washing.1.1 Facility Management
Quality control1For classification, use a portable particulate matter counter with a shorter sample tubing. This is because, for a system that takes samples from a long distance using a longer tubing, the deposit rate of the particles of 5.0 μm or larger increases. In a uni-directional air flow system, use an isokinetic sample head.2.2 Monitoring of Clean Room and Air Conditioning Equipment
2To be classified as “In Operation,” the item must be proven for the worst case. An item can be proven for the worst case in a simulation or a during a media fill. For more information on the tests that verify whether the cleanliness class is maintained, see EN/ISO 14644-2.1.1 Facility Management
2.1 Classification of Clean Room and Air Conditioning Equipment
3Use caution to minimize contamination in all processes, including the steps prior to sterilization.1.2 Preparation Supporting Facilities
4Minimize the contamination of the starting materials by micro-organisms. Depending on the result of monitoring, the specification of starting materials needs to include the quality requirement concerning micro-organisms as necessary.2.2 Monitoring of Clean Room and Air Conditioning Equipment
5The intervals between cleaning, drying, and sterilization of equipment, materials, and containers and the gaps between sterilization and the use thereafter must be minimized. Such intervals must be in consideration of the proper period for the storage conditions.1.1 Facility Management
6Check the bioburden prior to the sterilization process. In consideration of the efficiency of the sterilization method in use, set the limit of contamination prior to sterilization. A bioburden test must be conducted for each batch of products for aseptic filling and those of final sterilization. As for the product of final sterilization with overkill sterilization parameters, it is allowed to check the bioburden only in pre-meditated intervals. To use a parametric release system, bioburden testing must be conducted for each batch, which shall be considered as a process test. If applicable, the level of endotoxin should be checked. All solutions, especially a large-volume fluid product, must be filtered using a micro-organism retaining filter, which should be used immediately before filling whenever possible.8.4 Final Work Management of Pharmacopuncture Preparation
Validation1The validation of an aseptic process must include a process simulation test using a nutrient medium. The nutrient medium must be selected based on the formulation of the product, optionality, transparency, density, and suitability of the nutrient medium for sterilization.8.6 Preparation in Advance
2A process simulation test must be as close to the usual manufacturing process as possible and include all significant steps of production. The test must consider the worst case as well as various interference using usual production.8.6 Preparation in Advance
3To pass a process simulation test, three consecutive tests in each shift must yield qualifying results, and the tests shall be repeated at given intervals. A test must also be conducted after a major alteration of the HVAC system, facilities, processes, or the number of shifts. Usually, a process simulation test is required twice a year for each shift and process. However, in the case of radiational medicines, the number of process simulation tests can be adjusted if justified with clear evidence.8.6 Preparation in Advance
4Before selecting a sterile process, use physical measurement methods and appropriate biological indicators to validate and qualify the products with regard to compliance with expected sterility requirements for different loading patterns. The validity of a process must be verified regularly, at least once a year, or whenever there is a significant change with equipment. The results of such verification must be preserved.8.6 Preparation in Advance
5Validate using proper biological indicators for each sterilization cycle. For all the load, test pieces in proper numbers should be used. The information obtained in this process must be documented in production documents.8.6 Preparation in Advance
6After sterilization, the load must be stored under a ventilation condition that can reduce the residual gas and reaction products under a certain level. This process must be verified.8.6 Preparation in Advance

DISCUSSION

Pharmacopuncture is a treatment method in which herbal extracts are injected into acupuncture points using injectors. It is an innovative treatment that changes the administration paths of herbal medicines by combining TKM treatments with modern tools. The effects of pharmacopuncture can be immediately observed after treatment, as herbal extracts are directly absorbed without the need to pass through the gastrointestinal tract [1]. Owing to the above-mentioned benefits/attributes pharmacopuncture has become one of the representative treatment options in TKM clinics.

Pharmacopuncture medicines are included in the preparation of herbal medicines. Therefore, they are prepared in EHDs. Thus, it is necessary to control this process using strict criteria, since the herbal ingredients used in this process are types of medicines. Particularly, the medicines that are injected percutaneously or into the muscle at acupuncture points must comply with the requirements for sterile medicines (injections). However, a government-level accreditation regime still remains a challenge.

Currently, South Korea has approved the operation of EHDs, which are external facilities separate from medical clinics and are used for the preparation of herbal concoctions [14]. However, unlike the provisions for conventional medicine, the provisions regarding the operation and management of EHDs in the Medical Service Act and the Enforcement Rules for the Medical Service Act are not sufficient to ensure standardization, validity, and safety of herbal medicines. The “Guideline for the Installation and Use of EHDs and Shared Use of Dispensaries” covers only the minimum guidelines for the installation and operation of EHDs, management and supervision of EHDs, and shared use of dispensaries [14] without providing detailed guidelines for the management of the preparation processes of herbal medicines while operating an actual EHD. Hence, these guidelines are not sufficient to ensure methodical management of facilities and safety of the prepared medicines.

To overcome these issues, the government introduced the EHD accreditation program, which was designed to ensure safe preparation of herbal medicines. This accreditation program covers not only the operation of the dispensary but also the entire process from the admission of raw materials to storage, preparation, packaging, and shipping [26]. Particularly, the accreditation program also covers pharmacopuncture with 218 items that correspond to the items included in the KGMP, including but not limited to setting a clean area, management of the environment, and sterile processes (165 mandatory items and 53 recommended items). However, it is necessary to continue the discussions and amendments to the criteria to verify that pharmacopuncture medicines are being prepared safely. Thus, the purpose of this study was to compare the EHD evaluation criteria with the KGMP sterile medicine criteria to improve the quality control of pharmacopuncture.

The results of this study showed that the EHD evaluation criteria included 32 out of 44 items related to facility management (66.7%), 42 out of 58 items related to quality control (72.4%), and 11 out of 25 items related to validation (44.0%) among the KGMP sterile medicine criteria.

An EHD is an auxiliary facility of a medical institution and is not intended for mass production of medicines to be marketed. EHDs are used to prepare medicines customized to the prescription provided by a TKM doctor to supply 14,000 individual TKM clinics. Therefore, it is difficult to expand these facilities beyond a certain size. Hence, an approach to increase the number of evaluation items related to the quality control and validation categories, rather than those related to the facility management category, is necessary.

The current EHD accreditation criteria for pharmacopuncture include 66.7% of the items from the facility management category, which is a relatively higher proportion. The category with the highest inclusion rate was quality control (72.4%), while the category of validation had the lowest inclusion rate of 44.0%, which necessitates improvement.

Based on the consensus among experts, we presented the additional P-EHD evaluation criteria (draft), selecting 12 out of 16 (75%) items for quality control and validation. In the quality control category, six items, including the management of the raw materials, setting the cleanliness level for the job, and minimizing contamination in all processes, were selected. To ensure sterility of medicines, it is necessary to meticulously manage the entire process from the intake of raw materials to the shipping of finished products [27]. We also included six items from the quality control category, including the simulation of validation in a clean environment, detailed settings, and maintenance of sterility for different loading types. A validation system ensures that a specific process continues to produce products that comply with the previously set standards and quality requirements [28]. Therefore, stepwise introduction or government support must be considered, since pharmacopuncture is used in more than 14,000 TKM clinics.

The present study has some limitations. Pharmacopuncture fluids, which are administered based on the theories of traditional medicine and conventional injections are inherently different types of medicines. However, since pharmacopuncture shares the same administrative path, it must satisfy the requirements for sterile medicines. Hence, it was assumed that these two types of medicines should be managed based on production processes at similar levels when we set the direction for this study. Pharmacopuncture shares some properties with sterile medicines such as injections. However, it is a branch of traditional medicine that has been in clinical use for more than five decades since 1967 [29]. The Food and Drug Safety Ministry of the European Union recognizes the safety of traditional medicine that has been in use for a certain period, while the MFDS of South Korea does so for traditional medicine based on oriental books that recorded the details of ancient medicines [30, 31]. Hence, in-depth discussion is necessary about the extent to which the safety of pharmacopuncture should be recognized by the government and about identification of the parts that should be institutionally managed. Another limitation is that the process of considering the opinions of the groups that actually produce pharmacopuncture medicines in EHDs and the opinions of the general population were omitted while deciding the study direction and making the proposal for inclusion. Due to the nature of this study (a policy development project), the harmony between policymaking and public opinion (e.g., opinion of the general population and the stakeholders of P-EHDs) is essential [32].

Nevertheless, this study is the first one to compare the KGMP sterile medicine criteria and the criteria for P-EHDs, which makes it valuable. Furthermore, it would be possible to improve the safety and quality control of pharmacopuncture if the suggestions from this study are reflected in the P-EHD accreditation program.

Considering future challenges, it is necessary to enhance the evaluation criteria for P-EHD. In addition, the current P-EHD criteria constitute a self-regulated system. Therefore, it is still possible for P-EHDs to prepare pharmacopuncture medicines, regardless of the evaluation criteria. Therefore, for the safety and quality control of pharmacopuncture [26], there is a need to select the criteria for the mandatory items among the P-EHD evaluation criteria and to update the laws and systems to ensure that the pharmacopuncture materials are produced under the P-EHD in compliance with the relevant requirements. The manufacturing criteria for medicines are internationally harmonized in accordance with the guidelines of the International Council of Harmonization [33]. For successful integration of pharmacopuncture in the healthcare system, it is necessary to manage it to an acceptable degree in accordance with the GMP standards.

CONCLUSION

By comparing the KGMP sterile medicine standards and the EHD certification standards, our study showed the level of compliance of the pharmacopuncture criteria with the KGMP criteria for sterile medicines with respect to three categories (facility management, quality control, and validation). In addition, we suggested 16 items to complement the current EHD evaluation criteria based on the consensus among experts. These findings will be used in the process of updating of pharmacopuncture EHD certification standards and will contribute to the quality control of pharmacopuncture. More studies are needed in the future to secure the safety of pharmacopuncture to the same level as that used for conventional medicine.

CONFLICT OF INTEREST


The authors declare that there are no conflicts of interest regarding the publication of this paper.

FUNDING


This research was supported by a grant from the Project of National Development Institute of Korean Medicine, Accreditation of External Herbal Dispensaries of Traditional Korean Medicine Clinics, funded by the Korea Ministry of Health and Welfare.

ETHICS APPROVAL AND CONSENT TO PARTICIPATE


Not applicable.

AVAILABILITY OF DATA AND MATERIALS


The datasets used and/or analyzed during the current study are available from the corresponding author upon reasonable request.

AUTHORS’ CONTRIBUTION


JEH, JHP, KHK and SHS designed the study. JEH and TEA completed the literature review and compared collected data. JEH, KHK, SHS wrote the drafted manuscript. MP, JHP and DO reviewed the manuscript. All authors have read and approved the final manuscript.

Table 1 . Comparison between the standard for sterile medicine under the KGMP and the evaluation criteria for pharmacopuncture.

KGMP standard for sterile medicines
(n, %)
EHD standard for pharmacopuncture
(n, %)
Facility management44 (100%)32 (72.7%)
Quality control58 (100%)42 (72.4%)
Validation25 (100%)11 (44.0%)
Total127 (100%)85 (66.9%)

EHD, External Herbal Dispensary; KGMP, Korea Good Manufacturing Practice..


Table 2 . A proposed application of the criteria for pharmacopuncture in EHDs based on the standard for sterile medicine.

ItemsApplication to the EHD pharmacopuncture criteria (draft)EHD
Accreditation criteria-related parts
Facility
management
1Temperature, relative humidity, and other characteristics are different depending on the nature of the job to be done and the product in question. Such parameters shall not adversely affect the cleanliness levels required.1.1 Facility Management
8.3 Filtration Work Management of Pharmacopuncture Preparation
2Due to the special technical needs, special care is needed for the following items as the minimum. 1) Equipment design and qualification, 2) reproductivity and validation of cleaning-in-place and sterilization-in-place, 3) the surrounding environment of the cleanliness workroom where the equipment is located, 4) training of staff and their work uniform, 5) the intervention of equipment in all significant points including aseptic assembly of all equipment before filling.8.3 Filtration Work Management of Pharmacopuncture Preparation
3If the maintenance of equipment is done in a cleanliness area and the cleanliness levels and/or aseptic conditions are not maintained, cleaning, disinfecting, and/or sterilization of the relevant area is required before restarting the process.1.2 Preparation Supporting Facilities
4Handle the material, containers, equipment in a way to prevent contamination after final washing.1.1 Facility Management
Quality control1For classification, use a portable particulate matter counter with a shorter sample tubing. This is because, for a system that takes samples from a long distance using a longer tubing, the deposit rate of the particles of 5.0 μm or larger increases. In a uni-directional air flow system, use an isokinetic sample head.2.2 Monitoring of Clean Room and Air Conditioning Equipment
2To be classified as “In Operation,” the item must be proven for the worst case. An item can be proven for the worst case in a simulation or a during a media fill. For more information on the tests that verify whether the cleanliness class is maintained, see EN/ISO 14644-2.1.1 Facility Management
2.1 Classification of Clean Room and Air Conditioning Equipment
3Use caution to minimize contamination in all processes, including the steps prior to sterilization.1.2 Preparation Supporting Facilities
4Minimize the contamination of the starting materials by micro-organisms. Depending on the result of monitoring, the specification of starting materials needs to include the quality requirement concerning micro-organisms as necessary.2.2 Monitoring of Clean Room and Air Conditioning Equipment
5The intervals between cleaning, drying, and sterilization of equipment, materials, and containers and the gaps between sterilization and the use thereafter must be minimized. Such intervals must be in consideration of the proper period for the storage conditions.1.1 Facility Management
6Check the bioburden prior to the sterilization process. In consideration of the efficiency of the sterilization method in use, set the limit of contamination prior to sterilization. A bioburden test must be conducted for each batch of products for aseptic filling and those of final sterilization. As for the product of final sterilization with overkill sterilization parameters, it is allowed to check the bioburden only in pre-meditated intervals. To use a parametric release system, bioburden testing must be conducted for each batch, which shall be considered as a process test. If applicable, the level of endotoxin should be checked. All solutions, especially a large-volume fluid product, must be filtered using a micro-organism retaining filter, which should be used immediately before filling whenever possible.8.4 Final Work Management of Pharmacopuncture Preparation
Validation1The validation of an aseptic process must include a process simulation test using a nutrient medium. The nutrient medium must be selected based on the formulation of the product, optionality, transparency, density, and suitability of the nutrient medium for sterilization.8.6 Preparation in Advance
2A process simulation test must be as close to the usual manufacturing process as possible and include all significant steps of production. The test must consider the worst case as well as various interference using usual production.8.6 Preparation in Advance
3To pass a process simulation test, three consecutive tests in each shift must yield qualifying results, and the tests shall be repeated at given intervals. A test must also be conducted after a major alteration of the HVAC system, facilities, processes, or the number of shifts. Usually, a process simulation test is required twice a year for each shift and process. However, in the case of radiational medicines, the number of process simulation tests can be adjusted if justified with clear evidence.8.6 Preparation in Advance
4Before selecting a sterile process, use physical measurement methods and appropriate biological indicators to validate and qualify the products with regard to compliance with expected sterility requirements for different loading patterns. The validity of a process must be verified regularly, at least once a year, or whenever there is a significant change with equipment. The results of such verification must be preserved.8.6 Preparation in Advance
5Validate using proper biological indicators for each sterilization cycle. For all the load, test pieces in proper numbers should be used. The information obtained in this process must be documented in production documents.8.6 Preparation in Advance
6After sterilization, the load must be stored under a ventilation condition that can reduce the residual gas and reaction products under a certain level. This process must be verified.8.6 Preparation in Advance

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